Ultra Cleansing Charcoal Face Scrub Formulation

This professionally designed men’s face scrub provides deep cleansing using activated charcoal and walnut shell powder to effectively unclog pores and remove dead skin cells. Enjoy the sensation of refreshed skin while reducing ingrown hairs for smoother, healthier skin appearance. Designed for bi-weekly use to revitalize and rejuvenate.

Technical Specifications

  • pH Level: 5.5
  • Shelf Life: 24 months when stored under proper conditions
  • Batch Size: 500 kg
  • Processing Time: 3 hours including all phases
  • Temperature: 70°C initial, down to 30°C before final additives
  • Storage: Store in a cool, dry place away from direct sunlight. Ideal storage temperature is 20-25°C with a humidity below 50%
  • Viscosity: Thick and paste-like consistency
  • Certification: GMP compliant, Dermatologically tested

Ingredients

IngredientPercentageFunction
Activated Charcoal5.0%Adsorbent to draw out impurities and toxins from skin
Walnut Shell Powder10.0%Physical exfoliant to remove dead skin cells and unclog pores
Aloe Vera Gel15.0%Moisturizer to soothe and hydrate skin
Glycerin5.0%Humectant to maintain moisture balance
Sodium Lauryl Sulfate25.0%Surfactant for cleansing and foaming
Water30.0%Solvent and base for the formulation
Cocamidopropyl Betaine5.0%Mild surfactant to enhance foam and cleansing properties
Phenoxyethanol0.9%Preservative to prevent microbial growth
Fragrance0.1%Provides a pleasant scent

Manufacturing Process

Water Phase

  1. Heat Aqua, Glycerin, and Aloe Vera Leaf Juice to 70°C while stirring.
  2. Mix until uniform using a high-shear mixer at 3000 rpm.
  3. Maintain temperature and transfer to main processing vessel.

Active Addition Phase

  1. Cool the Water Phase to 40°C, then add Activated Charcoal and Walnut Shell Powder.
  2. Mix at 1500 rpm until evenly dispersed.
  3. Quality control: Check for powder dispersion and adjust mixing as necessary.

Surfactant Phase

  1. Add Sodium Lauryl Sulfate and Cocamidopropyl Betaine to batch.
  2. Continue mixing until homogenous solution forms.

Final Processing

  1. Cool the mixture to 30°C, then incorporate Phenoxyethanol and Fragrance.
  2. Mix gently to avoid air incorporation.
  3. Quality control: pH measurement and viscosity check.

Usage Instructions

Apply a generous amount of the face scrub to damp skin. Massage gently in circular motions, avoiding the eye area. Rinse thoroughly with warm water. Recommended to use twice a week.

View full formulation details on AIFormulator