A professional UV-resistant base coat formulation designed to prevent paint fading and discolouration due to prolonged sun exposure. This advanced formula utilizes state-of-the-art UV absorbers and stabilizers, making it ideal for vehicles operating in sunny climates.
Technical Specifications
pH Level: N/A
Shelf Life: 12 months
Batch Size: 100-1000 Liters
Processing Time: 2-3 hours
Temperature: 20-25°C
Storage: Store in a cool, dry place away from direct sunlight and heat sources.
Viscosity: 300-500 cP
Certification: ISO 9001, REACH compliant
Ingredients
Ingredient
Percentage
Function
Acrylic Resin
40.0%
Base film-forming agent
Titanium Dioxide
15.0%
UV absorber and whitening agent
Benzotriazole UV Absorber
5.0%
UV stabilizer
HALS Light Stabilizer
3.0%
Increases UV resistance and stability
Solvent Blend
30.0%
Solvent for viscosity adjustment
Wetting Agent
2.0%
Improves spreadability and adhesion
Silicone Flow Control Additive
2.0%
Enhances surface smoothness and prevents defects
Anti-Settling Agent
3.0%
Prevents pigment settling during storage
Manufacturing Process
Phase A - Resin Preparation
Mix Acrylic Resin with Solvent Blend in a high-speed mixer at 500 RPM for 30 minutes until fully homogenized.
Ensure adequate ventilation to dissipate solvent fumes.
Phase B - Additives Integration
Slowly add Titanium Dioxide to Phase A under continuous stirring at 300 RPM.
Add Benzotriazole UV Absorber, HALS Light Stabilizer, Wetting Agent, and Silicone Flow Control Additive sequentially, mixing thoroughly after each addition.
Mix for an additional 45 minutes until all components are uniformly dispersed.
Phase C - Final Adjustment
Incorporate Anti-Settling Agent while maintaining agitation at 200 RPM.
Continue to mix for 30 minutes to achieve a stable and homogeneous mixture. Adjust the viscosity as needed with additional Solvent Blend.
Usage Instructions
Apply the UV-Protective Base Coat Formula using a spray gun at a pressure of 40-60 psi. Ensure a uniform application by applying in thin, even layers, allowing for adequate drying time between coats. Follow with a compatible clear coat for optimal protection.