Antimicrobial Footbed Cleaner Formulation

A specialized cleaning solution designed to cleanse and sanitize shoe insoles, utilizing potent antimicrobial agents. It effectively reduces bacteria that cause odor, helping to maintain shoe freshness and prolong comfort. Suitable for all types of shoe materials.

Technical Specifications

  • pH Level: 6.5
  • Shelf Life: 24 months when stored in a cool, dry place
  • Batch Size: 500 L
  • Processing Time: 3 hours including all phases
  • Temperature: 70°C for water phase, cool to 25°C for preservation
  • Storage: Store in a cool, dry place at temperatures below 30°C. Avoid direct sunlight.
  • Viscosity: Low viscosity liquid
  • Certification: Conforms to ISO 22716 for Good Manufacturing Practices

Ingredients

IngredientPercentageFunction
Water60.0%Universal solvent and base for the formulation
Benzalkonium Chloride0.5%Antimicrobial agent to reduce bacteria and fungi
Non-Ionic Surfactant15.0%Mild surfactant that provides gentle cleaning action
Sodium Citrate5.0%Chelating agent that stabilizes the pH level
Aloe Vera Extract10.0%Soothing agent that prevents irritation during use
Menthol2.5%Adds a cooling sensation and contributes to odor reduction
Fragrance2.0%Provides a pleasant scent to enhance user experience
Preservative5.0%Prevents microbial growth and extends shelf life

Manufacturing Process

Water Phase

  1. Heat the water to 70°C and maintain temperature.
  2. Dissolve Sodium Citrate in the heated water completely.
  3. Add Non-Ionic Surfactant and gently stir with a paddle mixer for 15 minutes.

Active Phase

  1. Cool the water phase to 40°C.
  2. Add Benzalkonium Chloride and stir for 10 minutes with a high-shear mixer.
  3. Incorporate Aloe Vera Extract, Menthol, and Fragrance, mixing thoroughly for 5 minutes.

Preservation Phase

  1. Cool the formulation to room temperature (25°C).
  2. Add Phenoxyethanol slowly while continuously mixing.
  3. Conduct pH adjustment to ensure a final pH of 6.5.

Usage Instructions

Apply a small amount of the product onto the footbed in a thin layer. Allow to sit for 5 minutes before wiping clean with a damp cloth. Repeat as necessary to maintain freshness.

View full formulation details on AIFormulator