This cutting-edge compostable air cushion packaging is crafted from mycelium and hemp fibers, specifically designed to protect fragile goods during shipping. It provides exceptional shock absorption and decomposes completely within 30 days, offering an eco-friendly alternative to conventional packaging solutions.
Technical Specifications
pH Level: Neutral
Shelf Life: 12 months in a dry, cool environment
Batch Size: 1000 units
Processing Time: Approximately 10 days including all phases
Temperature: 20-26°C during processing
Storage: Store in a dry area with temperatures ranging from 15-25°C and humidity below 65%
Viscosity: N/A
Certification: Complies with ASTM D6400 and EN 13432 standards for compostability
Ingredients
Ingredient
Percentage
Function
Mycelium Spores
40.0%
Binding agent and initiator for growth structure
Hemp Fibers
55.0%
Reinforcement and structure provider
Nutrient Medium
4.5%
Promotes mycelium growth by providing essential nutrients
Water
0.5%
Acts as a solvent and ensures proper moisture content
Manufacturing Process
Initial Mixing Phase
Combine mycelium spores and hemp fibers at ambient temperature (20-25°C) in a sanitized mixer.
Slowly add the nutrient medium and water to the dry mix until evenly distributed.
Ensure the mixture reaches a uniform consistency with no dry pockets.
Growth and Shaping Phase
Transfer the mixture into custom molds for shape setting.
Incubate at a controlled temperature of 24-26°C with 70-80% humidity for 4 days to promote optimal mycelium growth.
Regularly check for consistent growth and density throughout the molds.
Final Processing Phase
Remove the formed shapes from molds and inspect for defects.
Dry the products in a dehydration oven at 50°C for 6 hours to stop growth and solidify structure.
Conduct quality checks for structural integrity and proper dimensioning.
Usage Instructions
Wrap the fragile goods with the air cushion packaging before placing in the shipping box. Ensure full coverage to maximize shock absorption capabilities.