Concentrated Powder Dishwashing Detergent Formula

A professional-grade dishwashing powder specifically crafted for commercial kitchens. This formula harnesses the power of enzymes and oxygen bleach, effectively removing stubborn food residues and tea stains. The inclusion of anti-caking agents ensures long-lasting stability and ease of use, providing consistent cleaning performance.

Technical Specifications

  • pH Level: 10.5
  • Shelf Life: 24 months when stored in a dry, cool environment
  • Batch Size: 1000 kg
  • Processing Time: Approximately 1 hour including all phases
  • Temperature: Room temperature for all blending processes
  • Storage: Store in a tightly sealed container at temperatures between 15-25°C, with humidity below 60%.
  • Viscosity: Free-flowing powder
  • Certification: Complies with ISO 9001:2015 and ISO 14024 standards

Ingredients

IngredientPercentageFunction
Sodium Carbonate40.0%Acts as an alkaline builder to boost cleaning efficacy and dissolve grease
Sodium Percarbonate20.0%Oxygen bleach component for removing stains and disinfecting surfaces
Sodium Sulfate20.0%Acts as a filler and anti-caking agent to enhance free flowability
Protease Enzyme5.0%Breaks down protein-based stains such as egg yolks and meat residues
Amylase Enzyme5.0%Hydrolyzes starches left on dishes for thorough cleaning
Nonionic Surfactant5.0%Helps emulsify grease and suspend soils in solution
Anti-Caking Agent3.0%Prevents caking of the powder to maintain free-flowing properties
Fragrance2.0%Provides a pleasant scent post-cleaning

Manufacturing Process

Dry Blending Phase

  1. In a ribbon blender, mix Sodium Carbonate, Sodium Percarbonate, and Sodium Sulfate at room temperature for 15 minutes until uniform.
  2. Add Protease Enzyme and Amylase Enzyme, blend for an additional 10 minutes ensuring even distribution.
  3. Incorporate Nonionic Surfactant and Anti-Caking Agent, mix for another 5 minutes.
  4. Introduce Fragrance last, gently blend for 5 minutes to prevent volatilization.

Quality Control Phase

  1. Sample and test for free-flowing properties and particle size distribution.
  2. Check enzyme activity levels meet specified ranges.
  3. Ensure uniform distribution of fragrance through a sensory test.

Usage Instructions

For optimal performance, use 25-30 grams of detergent per load in a commercial dishwashing machine. Adjust dosage according to water hardness and soil level.

View full formulation details on AIFormulator