This advanced formulation is specifically designed to enhance the conductivity of smart textiles, seamlessly integrating electronic components onto fabric while maintaining flexibility and washability. It ensures optimal electronic performance without affecting the textile's natural feel.
Technical Specifications
pH Level: 7.5 - 8.0
Shelf Life: 12 months, store in a cool, dry place away from direct sunlight.
Batch Size: 500 kg
Processing Time: 6 hours including all phases
Temperature: 50°C for Water Phase, room temperature for Final Processing
Storage: Store at 15-25°C with relative humidity below 60%
Viscosity: 1500 - 2000 cP
Certification: ISO 9001, REACH compliant
Ingredients
Ingredient
Percentage
Function
Polyurethane Dispersion
60.0%
Provides flexibility and adhesion to textile surfaces
Silver Nanoparticles
15.0%
Enhances electrical conductivity across the coating
Surfactant
5.0%
Ensures even distribution and stabilization of nanoparticles
Crosslinking Agent
10.0%
Improves wash resistance and mechanical properties
Defoamer
1.0%
Reduces foaming during the application process
Water
9.0%
Acts as a solvent and dispersion medium
Manufacturing Process
Water Phase
Heat water to 50°C and add Polyurethane Dispersion under continuous stirring until fully homogenized.
Introduce Surfactant gently and maintain steady temperature.
Oil Phase
Incorporate Silver Nanoparticles into the mixture using a high-shear mixer until uniformly distributed.
Add Defoamer slowly to minimize foam formation.
Final Processing
Cool the blend to room temperature, then introduce Crosslinking Agent at 25°C under low shear stirring.
Perform quality control to ensure consistent silver distribution and avoid agglomeration.
Usage Instructions
Apply the coating evenly onto the textile using a spray system or roller, ensuring full coverage. Cure the fabric at 120°C for 3 minutes to enhance adhesion and conductivity.