Cooling Aftershave Balm Formulation

A luxurious post-shave balm designed to soothe and calm irritated skin while reducing redness. Infused with aloe vera, chamomile extract, and menthol, it delivers a refreshing, cooling sensation ideal for sensitive skin. This formulation is perfect for those prone to razor burn, leaving skin feeling rejuvenated and smooth.

Technical Specifications

  • pH Level: 5.5
  • Shelf Life: 24 months when stored in cool, dry conditions away from direct sunlight.
  • Batch Size: 500 kg
  • Processing Time: 4 hours including cooling and emulsification phases
  • Temperature: 75°C for oil and water phases, cooling to 45°C
  • Storage: Store at temperatures between 15°C to 25°C with relative humidity below 65%.
  • Viscosity: 3500-4500 cP
  • Certification: ISO 22716 GMP certified, Dermatologically Tested

Ingredients

IngredientPercentageFunction
Aloe Vera Juice25.0%Hydrates and soothes the skin, offering anti-inflammatory benefits.
Chamomile Extract10.0%Provides calming effects and reduces skin redness.
Menthol2.0%Gives a cooling sensation, helping to refresh and calm the skin.
Shea Butter15.0%Nourishes and moisturizes the skin, aiding in regenerative processes.
Jojoba Oil10.0%Provides a lightweight moisturizing layer and enhances skin barrier.
Glycerin10.0%Acts as a humectant, drawing moisture into the skin.
Emulsifying Wax8.0%Stabilizes and emulsifies the formulation.
Preservative1.0%Prevents microbial contamination and extends product shelf life.
Purified Water19.0%Dilutes and balances the formulation.

Manufacturing Process

Water Phase

  1. Heat purified water to 75°C in a stainless steel mixing vessel.
  2. Add glycerin and dissolve completely with a high-shear mixer.

Oil Phase

  1. In a separate vessel, melt shea butter with jojoba oil and emulsifying wax at 75°C.
  2. Homogenize using a rotary homogenizer until uniform.

Emulsification Phase

  1. Slowly add the oil phase to the water phase under continuous mixing at 500 RPM.
  2. Maintain temperature above 70°C and mix for 15 minutes until the emulsion is stable.

Cooling Phase

  1. Gradually cool the mixture to 45°C while stirring gently.
  2. Incorporate aloe vera juice, chamomile extract, and menthol, followed by the preservative.
  3. Conduct quality control to ensure homogeneity and pH balance.

Usage Instructions

Apply a small amount of balm to freshly shaven skin, gently massaging until absorbed. Use daily after shaving for optimal skin comfort and relief.

View full formulation details on AIFormulator