This gel formulation is engineered for pre-shampoo scalp treatments, utilizing natural exfoliants such as crushed apricot kernels to gently remove buildup. Includes soothing aloe extract to calm and prepare the scalp, promoting enhanced absorption of subsequent hair care treatments.
Technical Specifications
pH Level: 5.5 - 6.5
Shelf Life: 24 months when stored under optimal conditions
Batch Size: 1000 kg
Processing Time: 6 hours total with all phases
Temperature: 75°C for heating, cool to 35°C in final phase
Storage: Store between 15°C - 25°C in a cool, dry place away from direct sunlight
Viscosity: 15,000 - 20,000 cP
Certification: ISO 22716:2007 (Cosmetics - Good Manufacturing Practices), Dermatologically tested
Ingredients
Ingredient
Percentage
Function
Deionized Water
45.0%
Primary solvent and phase medium
Glycerin
10.0%
Provides hydration and improves texture
Carbomer
1.5%
Gelling agent to create a thick gel consistency
Triethanolamine
0.5%
pH adjuster and gelling agent activator
Aloe Vera Extract
5.0%
Soothing agent to calm and hydrate the scalp
Crushed Apricot Kernels
3.0%
Exfoliating agent to remove scalp buildup
Phenoxyethanol
0.8%
Preservative to ensure product stability and safety
Fragrance
0.2%
Imparts a pleasant scent to the formulation
Cocamidopropyl Betaine
4.0%
Mild surfactant to enhance cleansing
Remaining Water and Additives
30.0%
Completes product to 100% with necessary additives
Manufacturing Process
Water Phase
Heat Deionized Water to 75°C in a stainless steel tank.
Dissolve the Carbomer by stirring continuously until completely dispersed.
Neutralization and Additives Phase
Cool the mixture to 50°C, then slowly add Triethanolamine with stirring to neutralize the gel.
Integrate the Glycerin and Cocamidopropyl Betaine, maintaining constant agitation.
Cooling and Packaging Phase
Continue cooling to 35°C, then incorporate Aloe Vera Extract, Crushed Apricot Kernels, and Phenoxyethanol.
Add Fragrance and mix thoroughly.
Perform quality control checks: ensure gel consistency and verify pH 5.5 - 6.5.
Package the finished product into pre-sanitized containers, ensuring airtight sealing.
Usage Instructions
Apply a generous amount to dry scalp, massage gently in circular motions. Leave for 5-10 minutes before rinsing thoroughly and proceeding with shampoo.