Eco-Conscious Leather Bonding Agent Formula

This bio-based adhesive is ideal for the fashion industry's leather goods manufacturing. It ensures robust bonding strength and flexibility while minimizing environmental impact. Formulated with natural rubber latex, it reduces reliance on synthetic polymers, offering an eco-friendly solution.

Technical Specifications

  • pH Level: 6.5 - 7.0
  • Shelf Life: 12 months when stored in a cool, dry place away from direct sunlight
  • Batch Size: 1000 L
  • Processing Time: 3 hours total including all phases
  • Temperature: 60°C for water phase, maintain below 28°C for latex blend
  • Storage: Store at 15-25°C with humidity below 60%
  • Viscosity: 5000 - 6000 CPS
  • Certification: Complies with EU REACH regulation and USDA Biopreferred Program

Ingredients

IngredientPercentageFunction
Natural Rubber Latex45.0%Provides primary adhesive properties and flexibility
Rosin Ester25.0%Acts as a tackifier to enhance adhesive strength
Water15.0%Diluent and viscosity control
Bio-based Stabilizer8.0%Prevents coagulation of rubber latex
Citric Acid5.0%pH adjuster to maintain stability
Preservative2.0%Prevents microbial growth in aqueous phases

Manufacturing Process

Water Phase

  1. Heat water to 60°C in a mixing vessel and maintain temperature.
  2. Add citric acid and mix until fully dissolved, ensuring pH stability.
  3. Introduce the bio-based stabilizer slowly while stirring continuously.

Latex Blend Phase

  1. Combine natural rubber latex and rosin ester in a separate vessel.
  2. Stir using a high-shear mixer for 15 minutes to achieve homogenous blend.
  3. Carefully monitor temperature to ensure it remains below 28°C.

Final Processing

  1. Slowly add latex blend to the water phase under low-speed stirring.
  2. Increase mixing speed gradually over 10 minutes to achieve uniform dispersion.
  3. Add preservative and mix for an additional 5 minutes.
  4. Check pH to ensure it remains within the designated range.

Usage Instructions

Apply a thin coat to leather surfaces using a brush or roller. Allow the adhesive to become tacky before pressing surfaces together. Ensure application in a well-ventilated area.

View full formulation details on AIFormulator