Eco-Friendly Wood Bonding Formula

This bio-based adhesive is specifically formulated for woodworking and carpentry projects, providing a strong bond for timber, MDF, and plywood. Made from natural polymers, it is biodegradable, making it an ideal choice for eco-conscious consumers seeking sustainable bonding solutions.

Technical Specifications

  • pH Level: 5.0 - 5.5
  • Shelf Life: 12 months in a tightly sealed container away from direct sunlight
  • Batch Size: 500 kg
  • Processing Time: Approximately 4 hours including cooling phases
  • Temperature: Exact temperatures vary by phase: Gel Phase at 90°C, Polymer Phase at 80°C, Additive Phase maintains 80°C
  • Storage: Store in a cool, dry place with temperatures between 10°C to 25°C and low humidity
  • Viscosity: 2500-3500 cps at 25°C
  • Certification: Compliant with ASTM D6862-04 standard for bio-based adhesives

Ingredients

IngredientPercentageFunction
Corn Starch50.0%Acts as the primary natural polymer providing adhesive strength and structure
Polyvinyl Alcohol30.0%Enhances film-forming capabilities and water solubility, improving bond strength
Glycerol10.0%Acts as a plasticizer to increase flexibility and reduce brittleness
Citric Acid5.0%Serves as a crosslinking agent to improve the adhesive's water resistance
Water5.0%Serves as a solvent and processing aid for mixing other ingredients

Manufacturing Process

Gel Phase

  1. Heat Water to 90°C and maintain temperature
  2. Dissolve Corn Starch in heated Water with continuous stirring using a high-shear mixer
  3. Quality control: Check viscosity, target 2000-3000 cps at 70°C

Polymer Phase

  1. Slowly add Polyvinyl Alcohol to the gel with continuous stirring until fully dissolved
  2. Maintain solution temperature at 80°C for consistent polymer integration
  3. Quality control: Ensure homogeneity and absence of lumps

Additive Phase

  1. Slowly add Glycerol and Citric Acid to the polymer mixture and mix at 80°C
  2. Ensure uniform distribution and prevent overheating, monitor temperature closely
  3. Quality control: Check pH should be 5.0 - 5.5, adjust with Citric Acid

Usage Instructions

Apply evenly on clean, dry surfaces; press pieces together firmly and allow to set for 30 minutes. Full cure time is 24 hours.

View full formulation details on AIFormulator