EcoVibrant Waterborne Base Coat Formulation

A cost-effective, eco-friendly waterborne base coat cream offering low VOC emissions, high adhesion, scratch resistance, and UV resistance, formulated for environmentally-conscious manufacturers.

Technical Specifications

  • pH Level: 7
  • Shelf Life: 12 months
  • Batch Size: 10-50 kg
  • Processing Time: 3 hours
  • Temperature: Processing occurs between 40-75°C
  • Storage: Store in a cool, dry place in a tightly closed container away from direct sunlight.
  • Viscosity: Medium
  • Certification: ISO 14001, EcoLabel

Ingredients

IngredientPercentageFunction
Deionized Water55.0%Solvent
Acrylates Copolymer20.0%Film forming agent for adhesion and protection
Titanium Dioxide10.0%UV resistance and whitening pigment
Bentonite Clay5.0%Thickening agent and scratch resistance ancillary
Ethylhexylglycerin1.0%Preservative and low VOC contributor
Sodium Polyacrylate5.0%Thickener and stabilizer
Bisabolol1.5%Emollient and skin soothing agent
Glycerin2.5%Humectant for moisture retention
Phenoxyethanol0.5%Preservative

Manufacturing Process

Phase A - Water Phase

  1. Heat Deionized Water to 75°C in a main vessel.
  2. Add Bentonite Clay slowly while stirring at medium speed until fully dispersed.

Phase B - Oil/Polymer Phase

  1. In a separate container, mix Acrylates Copolymer and Sodium Polyacrylate.
  2. Add Bisabolol and Ethylhexylglycerin to the mix and heat to 75°C.
  3. Combine Phase B mixture with Phase A while maintaining temperature at 75°C and stir until homogenous.

Phase C - Cool Down

  1. Cool the batch to 40°C.
  2. Add Titanium Dioxide and mix until uniform.
  3. Incorporate Phenoxyethanol and Glycerin, mixing until fully combined.
  4. Adjust pH to 7 using citric acid or sodium hydroxide, if necessary.

Usage Instructions

Apply a uniform coat using a brush or spray on the desired surface. Allow to dry before applying additional coats if necessary.

View full formulation details on AIFormulator