Industrial-grade Biodegradable Pla Filament Formula

This advanced biodegradable PLA-based filament offers enhanced flexibility and printability for sustainable, low-impact consumer goods. Lightweight with low shrinkage, it supports smooth layer adhesion, ideal for toys and packaging prototypes while naturally degrading over time.

Technical Specifications

  • pH Level: N/A
  • Shelf Life: 24 months when stored in original conditions
  • Batch Size: 500 kg
  • Processing Time: 48 hours total, with 6 hours in each processing phase
  • Temperature: 180-200°C for extrusion phases, 20°C for cooling
  • Storage: Store in a cool, dry place between 10-30°C with humidity below 50%
  • Viscosity: 3,000 to 5,000 cPs at molten state
  • Certification: Compliant with ASTM D6400 for compostability and EN 13432 for biodegradability

Ingredients

IngredientPercentageFunction
Polylactic Acid82.0%Primary biodegradable polymer base providing structural integrity and low environmental impact
Polycaprolactone8.0%Organic compounding agent enhancing flexibility and impact resistance
Organic Plasticizer5.0%Improves elasticity and processability for smoother finishes
Nucleating Agent3.0%Reduces shrinkage and accelerates crystallization during cooling
Color Masterbatch2.0%Provides customizable color without affecting biodegradability

Manufacturing Process

Polymer Compounding Phase

  1. Heat PLA and PCL to 180-200°C in a twin-screw extruder, maintaining uniform mixing throughout
  2. Gradually introduce the organic plasticizer and nucleating agent at the die section for homogeneity
  3. Monitor strand diameter to ensure consistent output from the extruder

Cooling and Pelletizing Phase

  1. Pass the extruded strands through a water bath maintained at 20°C to solidify
  2. Pelletize the cooled strands using a strand pelletizer to desired grain size
  3. Check for uniform pellet size and absence of defects

Filament Extrusion Phase

  1. Feed pellets into a filament extruder at 180-200°C
  2. Extrude through nozzle of specified diameter to achieve standard filament thickness
  3. Use a cooling system to ensure even cooling and minimize shrinkage

Usage Instructions

Feed the filament into your 3D printer and set the extruder temperature between 180-200°C. Ensure printing speed is adjusted for material properties. Use a heated bed if necessary to improve adhesion.

View full formulation details on AIFormulator