Natural Calendula Baby Diaper Cream Formulation

A gentle, protective cream designed for diaper rash prevention and relief. Formulated with calendula oil and zinc oxide, this product creates a moisture barrier while promoting skin healing, without the use of artificial fragrances or preservatives, making it ideal for sensitive baby skin.

Technical Specifications

  • pH Level: 6.5 - 7.5
  • Shelf Life: 12 months
  • Batch Size: 50-100 kg
  • Processing Time: 2-3 hours
  • Temperature: 65°C for melting phase, below 45°C for zinc oxide addition
  • Storage: Store in a cool, dry place, away from direct sunlight
  • Viscosity: High viscosity suitable for a thick cream
  • Certification: Organic, dermatologist-approved

Ingredients

IngredientPercentageFunction
Zinc Oxide15.0%Moisture barrier and skin protectant
Calendula Oil5.0%Soothing and healing agent
Shea Butter10.0%Moisturizer and emollient
Coconut Oil10.0%Moisturizing and antimicrobial
Beeswax10.0%Thickening agent and moisture barrier
Aloe Vera Extract5.0%Soothing and healing
Sunflower Oil5.0%Moisturizer and skin protectant
Glycerin5.0%Humectant
Water35.0%Solvent

Manufacturing Process

Phase A - Oil Phase

  1. Combine shea butter, coconut oil, beeswax, and sunflower oil in a heat-resistant container.
  2. Heat gently until all solids have melted completely.
  3. Add calendula oil to the mixture and stir well.

Phase B - Water Phase

  1. In a separate container, combine water, glycerin, and aloe vera extract.
  2. Heat gently to a similar temperature as Phase A.

Phase C - Emulsification

  1. Slowly add Phase B to Phase A while stirring continuously.
  2. Ensure a uniform mixture is achieved and remove heat.

Phase D - Final Additives

  1. Cool the mixture to below 45°C.
  2. Add zinc oxide and mix thoroughly to ensure an even distribution.

Phase E - Packaging

  1. Once fully cooled, fill the cream into clean, sterile containers.

Usage Instructions

Apply a thin layer of cream to clean, dry diaper area at each diaper change. Ensure the cream is spread evenly to cover the skin fully.

View full formulation details on AIFormulator