High-Durability Sole Protector Gel Formula

A specially formulated gel designed to provide a non-slip grip, transparent finish, and temperature stability while being shock absorbent and easy to apply. Ideal for enhancing the durability and comfort of shoe soles.

Technical Specifications

  • pH Level: 7
  • Shelf Life: 24 months
  • Batch Size: 10-50 liters
  • Processing Time: 2-3 hours
  • Temperature: 70°C for water phase, cooling to 40°C for final phase
  • Storage: Store in a cool, dry place away from direct sunlight.
  • Viscosity: Medium viscosity
  • Certification: GMP, ISO 9001

Ingredients

IngredientPercentageFunction
Water60.0%Solvent
Propylene Glycol10.0%Humectant to retain moisture and flexibility
Polyacrylate Crosspolymer-610.0%Gelling agent for medium viscosity and transparency
Sodium Acrylates Copolymer5.0%Thickening agent providing shock absorbency
Glyceryl Caprylate/Caprate5.0%Emollient for slip resistance
Phenoxyethanol1.0%Preservative to enhance product shelf life
Sodium Hydroxide0.5%pH adjuster
Mica0.5%Provides a light-diffusing effect for transparency
Glycerin8.0%Moisturizer to enhance flexibility and ease of application

Manufacturing Process

Water Phase

  1. Heat the water (Aqua) to 70°C in a main mixing vessel.
  2. Dissolve Polyacrylate Crosspolymer-6 and Sodium Acrylates Copolymer into the water until a homogeneous mixture is achieved.

Oil Phase

  1. In a separate vessel, mix Propylene Glycol, Glyceryl Caprylate/Caprate, and Glycerin.
  2. Gradually incorporate the oil mixture into the water phase while continuously stirring.

Finalization Phase

  1. Cool the mixture to 40°C.
  2. Add Phenoxyethanol and mix thoroughly to ensure even distribution.
  3. Adjust the pH to 7 by adding Sodium Hydroxide solution dropwise.
  4. Stir in Mica under moderate speed to achieve desired transparency.

Usage Instructions

Apply a small quantity of the gel evenly to the shoe sole surface. Allow to dry completely before use. Reapply as necessary for continued protection.

View full formulation details on AIFormulator