A lightweight plaster mix enhanced with aerogel particles, designed to provide superior insulation for interior and exterior walls by significantly reducing thermal conductivity and improving energy efficiency in buildings.
Technical Specifications
pH Level: Neutral
Shelf Life: 12 months when stored appropriately
Batch Size: 100-500 kg
Processing Time: 45 minutes per batch
Temperature: Ambient (20-25°C)
Storage: Store in a cool, dry place in sealed containers
Viscosity: Medium
Certification: EN 998-1 (European Standard for Mortar for Masonry)
Ingredients
Ingredient
Percentage
Function
Ordinary Portland Cement
30.0%
Provides structural strength
Fly Ash
25.0%
Reduces density and improves insulation
Expanded Perlite
10.0%
Enhances thermal insulation properties
Quartz Sand
20.0%
Acts as a filler to increase durability
Aerogel Particles
5.0%
Provides exceptional thermal insulation
Cellulose Fibers
4.0%
Enhances workability and reduces cracking
Polypropylene Fibers
1.0%
Improves tensile strength and flexibility
Water
5.0%
Activates hydraulic reaction and aids in mixing
Manufacturing Process
Dry Mixing
Combine the Ordinary Portland Cement, Fly Ash, Expanded Perlite, and Quartz Sand in a blender.
Mix thoroughly for 5 minutes to ensure homogeneity.
Addition of Fibers and Aerogel
Slowly add Cellulose Fibers and Polypropylene Fibers to the dry mix.
Incorporate Aerogel Particles gently to avoid dust formation.
Mix for another 3 minutes until fibers and particles are evenly distributed.
Wet Mixing
Gradually add Water to the dry mix while stirring continuously to avoid lumps.
Continue mixing until a homogenous, workable plaster consistency is achieved.
Usage Instructions
Apply evenly to clean and primed surfaces using a trowel or plaster pump. Suitable for interior and exterior applications. Allow to cure for 24-48 hours before applying any additional coatings or finishes.