An advanced UV-Protective Textile Coating Formulation designed to offer superior protection for outdoor fabrics by absorbing and scattering harmful ultraviolet rays. This coating preserves fabric integrity, significantly reducing degradation while forming a durable protective barrier against sun exposure.
Technical Specifications
pH Level: 5.5 - 6.5
Shelf Life: 12 months when stored in sealed containers at below 25°C, away from direct sunlight.
Batch Size: 1000 L
Processing Time: Total processing time of approximately 4 hours
Temperature: {"Water Phase":"Room Temperature (20-25°C)","Emulsion Phase":"Maintain at 20°C","Final Processing":"Room Temperature (20-25°C)"}
Storage: Store in a cool, dry place with temperatures between 5°C and 25°C and humidity below 65%
Viscosity: 500 - 700 mPa·s at 25°C
Certification: Complies with OEKO-TEX Standard 100 for safe textile applications
Ingredients
Ingredient
Percentage
Function
Zinc Oxide
10.0%
Acts as a UV absorber and scattering agent to protect fabrics from ultraviolet exposure
Acrylic Binder
65.0%
Forms a durable film on fabric surfaces, enhancing adherence and weather resistance
Silicone Emulsion
5.0%
Provides water repellency and facilitates smooth, even coating application
UV Stabilizer
2.0%
Enhances UV protection by stabilizing polymers against degradation from ultraviolet light
Water
18.0%
Acts as the main carrier solvent ensuring all ingredients remain thoroughly mixed
Manufacturing Process
Water Phase
Mix water with Zinc Oxide at room temperature until completely dispersed.
Ensure the mixture is homogenized with a high-shear mixer at 1500 rpm for 15 minutes.
Emulsion Phase
Add Acrylic Binder slowly with constant stirring at 500 rpm until fully integrated.
Incorporate Silicone Emulsion and continue mixing for 5 minutes.
Verify emulsion stability at 20°C.
Final Processing
Introduce UV Stabilizer under slow agitation (300 rpm) until the solution is uniform.
Perform a quality control test for pH and ensure the formulation is between 5.5-6.5.
Filter the mixture using a 200-micron filter to remove any particulates.
Usage Instructions
Apply a uniform layer of the coating on clean fabric surfaces using a spray or brushing method. Ensure complete coverage and allow to dry for 24 hours before sun exposure.